Bringing the Appliance Industry the Right Kind of Technology for Improved Processing Techniques..

Appliance Component Solutions

Heat Exchanger Assembly Frame Assembly Motors & Compressors
Clamshell Welder Line-Flow Welder Seam Welder
Innovative assembly, welding, forming, testing and integrated manufacturing system are what make Newcor your perfect equipment partner for appliance industry components. Our knowledge of manufacturing processes, including many of our own patented technologies, create new "design for manufacture" ideas to make new, as well as redesigned projects even more successful and profitable. Several of our recent systems are illustrated and described in the brochure.

Heat Exchanger:

A variety of types of secondary heat exchangers for residential furnaces are automatically assembled by a special Newcor palletized manufacturing system. Operations include: Sealant dispensing, screw feeding, torque control and leak testing.
Production rate 120 per hour.

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Assembly:

This Newcor manufacturing system for washing machine gearcases includes a 18-station lift-and-carry transfer machine and a dial index machine that assembles pinion gears, roll pins, studs, seals and leak tests the assembly.
Production rate 600 per hour.

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Frame Assembly:

Dishwasher front frame fabrication is performed bay a 10-station system that automatically loads the roll-formed frame material; tangent bends the frame material into a U-section; automatically loads the hinge brackets; welds the brackets; automatically loads and welds the mounting bracket to the frame.
Production rate 300 per hour.

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Motors & Compressors:

  • Shell Fabrication
  • Stator Lamination Assembly
  • Rotor Lamination Assembly
  • Compressor Assembly
  • Install Stator to Shell
  • Cooling Fin Assembly
  • Compressor Testing

Newcor has designed and built nearly 100 different motor and compressor processing machines and systems since the early 1970’s. Our unique processing concepts utilizing resistance welding, milling, expanding and planishing enable our equipment to produce shell to +/- .001-in. diameter tolerances, ends parallel within .0015-in. with run out tolerance of .003-in. Our wide experience with these types of products led to the development of our standard Line Flow and Clam Shell Motor Frame Welders.

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Stator shell assembly system combines a dial index assembly machine with a welding and brazing system, attaching various components to different models of stators.
Production rate 270 parts per hour.

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A/C compressor assembly line randomly assembles two and four compressors. The system is designed to run 35 different models in lots of one to several hundred without shutdown for model changeover. Parts are manually fed at successive work stations and operations are preformed for assembly, torquing, select fitting and resistance heating. Also automatic electrical compression, pressure decay and other testing of final assemblies eliminates additional off0line testing.
Production rate 50 parts per hour.

 

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Electric motor and pump assembly frames for A/C are produced by an integrated manufacturing system that applies coil feeding and straightening; welding; planishing; nipping; coding; cutting-to-length; chamfering; piercing and gauging for roundness for two different sizes of housings. A special Newcor designed "auto-recovery" control insures maximum uptime.
Production rate is 360 per hour.

 

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Clamshell Welder:

This heavy duty Newcor clam shell type motor shell machine, produces steel shells 7.0-in. dia., 12.0-in. long of 0.125-in. material thickness.
Production rate of 400 per hour.

Smaller capacity machines can process shells 2.125-in. dia., 2.0-in. long of 0.020-in. material thickness.
Production rate is 500 per hour.

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Line-Flow Welder:

This Newcor heavy duty line-flow motor shell machine, produces steel shells 6.0-in. dia., 4.0-in. long of 0.040-in. material thickness.
Production rate is 600 per hour.

 

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Seam Welder:

A special Newcor seam welding machine feeds and roll forms steel sheets for hot water tank fabrication. A special Newcor weld and planish operation insures a perfectly smooth weld required for glazing operations.

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